Smoked BBQ Baked Beans
Bacon, onion, brisket trim, and three kinds of beans smoked in a pan under the meat until thick, sweet, and smoky.
- Prep
- 20 minutes
- Cook
- 2.5 hours on the smoker
- Rest
- 10 minutes
Equipment
- 12-inch cast iron skillet or 9x13 foil pan
- Sharp knife and cutting board
- Smoker at 275F (or oven at 325F)
- Wooden spoon
Ingredients
- 6 strips thick-cut bacon, chopped
- 1 large yellow onion, diced small
- 1 green bell pepper, diced small
- 3 cloves garlic, minced
- 1 lb chopped smoked brisket or pulled pork (leftovers are perfect)
- 1 can (28 oz) baked beans (Bush's Original), undrained
- 1 can (15 oz) pinto beans, drained and rinsed
- 1 can (15 oz) kidney beans, drained and rinsed
- 3/4 cup BBQ sauce (the Only BBQ Sauce recipe)
- 1/2 cup dark brown sugar, packed
- 1/4 cup yellow mustard
- 2 tbsp apple cider vinegar
- 2 tbsp Worcestershire sauce
- 1 tbsp BBQ rub
- 1 tsp coarse black pepper
Method
- 01
RENDER THE BACON (8 min): In a 12-inch cast iron skillet over medium heat, cook the chopped bacon until the fat has rendered and the bacon is just crisp on the edges. Do not fully crisp — it will finish in the smoker.
- 02
SWEAT THE VEG (7 min): Add the diced onion and bell pepper directly to the bacon fat. Cook 5-7 minutes, stirring, until soft and translucent. Add the garlic and cook 30 more seconds until fragrant.
- 03
BUILD THE POT: Add the chopped brisket or pulled pork, the undrained baked beans, drained pinto beans, and drained kidney beans. Stir gently to combine — do not smash the beans.
- 04
SAUCE IT: Add the BBQ sauce, brown sugar, yellow mustard, apple cider vinegar, Worcestershire, BBQ rub, and black pepper. Stir until every bean is coated. Taste — the raw mix should already taste like something you'd eat.
- 05
FIRE THE SMOKER: Bring the smoker to 275F with any wood you have on hand (pecan, hickory, and oak are all great here). If cooking indoors, use a 325F oven.
- 06
SMOKE UNCOVERED (2 to 2.5 hours): Place the skillet on the smoker, ideally on a lower rack UNDERNEATH a piece of meat that's dripping (brisket, ribs, pork shoulder) — the drippings baste the beans. If you don't have meat cooking, that's fine, they'll still be great. Stir every 45 minutes so the top doesn't crust too hard.
- 07
CHECK CONSISTENCY: The beans are done when the liquid has reduced to a thick, glossy sauce that coats the back of a spoon — usually 2 to 2.5 hours. If they're still soupy, cook another 30 minutes uncovered. If they've gone too tight, splash in 1/4 cup water or beef stock.
- 08
REST (10 min): Pull off the smoker and let sit 10 minutes. The sauce thickens more as it cools.
The single biggest upgrade is smoking the beans directly under a brisket for the first hour so the drippings hit the pan. If you have leftover brisket trim, chop it small and stir it in — it melts into the sauce.
How to serve
- Serve alongside brisket, ribs, or pulled pork sandwiches — this is the sidekick that ties the tray together.
- Leftovers on top of a baked potato with cheese and sour cream is a full meal.
Refrigerate up to 5 days in a sealed container. Reheat covered at 300F with a splash of water, or gently on the stove. Freezes 3 months.
